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End Mills

An end mill is a type of cutting tool that is used in milling applications. End Mills have cutting edges on the end and sides of the shank enabling them to cut in all directions.

Why use an end mill?

The end mill removes material by their movement within the milling machine or from the cutter's shape.

The number of flutes (spirals on the end mill) give different results:

2 flutes allow maximum space for chip ejection and are used for general milling operations
3 flutes is an excellent choice for slotting, it has a larger cross-section and is used in general milling operations
4, 5, 6 and 8 flutes can improve the surface finish if the feed rate remains the same. A greater number of flutes reduces chip load and produces a much finer finish

What types of End Mills are available?

End cut types:

Centre cutting end mills have one or more cutting edges at the tip to allow the user to plunge, drill or ramp into a cut.
Non-Centre cutting end mills have peripheral teeth that allow the user to side cut or contour an external surface.

Shank Types

End mills with a plain shank are used with a collet style holder and are the most common shank type
End mills with a Weldon shank have one or two flats with set screws in the holder that tighten on the flanks of flats to hold the mill to prevent it from rotating

Typical applications of End Mills

End mills are used for profile milling, face milling, tracer milling, semi-finishing and finishing.

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In Stock RS PRO End Mill, HSS, 6mm Shank RS Stock No. 136-8073 Subtotal (1 unit) $221.35(exc. GST) $221.35/unit Quantity	-	End Mill	-	4	HSS	5	100mm	Screwed	-	6mm	Yes	-	-	-	BS122/4
In Stock RS PRO End Mill, Cobalt High Speed Steel, 16mm Shank, 12.5 mm Cut Length RS Stock No. 185-7558 Subtotal (1 set) $373.51(exc. GST) $373.51/set Quantity	-	End Mill	12.5mm	4	Cobalt High Speed Steel	10	-	Screwed	Drill	16mm	Yes	-	-	-	BS 122/4
In Stock RS PRO End Mill, 6 mm Cutter, Carbide, 6mm Shank, 19 mm Cut Length RS Stock No. 316-063 Subtotal (1 unit) $56.03(exc. GST) $56.03/unit Quantity	6mm	End Mill	19mm	4	Carbide	1	58mm	Plain	-	6mm	Yes	-	-	-	DIN 6535 HA
In Stock RS PRO End Mill, 5 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 7.5 mm Cut Length RS Stock No. 523-0509 Subtotal (1 unit) $24.65(exc. GST) $24.65/unit Quantity	5mm	End Mill	7.5mm	3	Cobalt High Speed Steel	-	36mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 6 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 9.5 mm Cut Length RS Stock No. 523-0515 Subtotal (1 unit) $31.47(exc. GST) $31.47/unit Quantity	6mm	End Mill	9.5mm	3	Cobalt High Speed Steel	-	36mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 3.5 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 5.5 mm Cut Length RS Stock No. 523-0486 Subtotal (1 unit) $32.41(exc. GST) $32.41/unit Quantity	3.5mm	End Mill	5.5mm	3	Cobalt High Speed Steel	-	30mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 8 mm Cutter, High Speed Steel, 6mm Shank, 18 mm Cut Length RS Stock No. 234-8277 Subtotal (1 unit) $49.11(exc. GST) $49.11/unit Quantity	8mm	End Mill	18mm	4	High Speed Steel	1	63.5mm	Weldon	-	6mm	-	-	-	-	No
In Stock RS PRO End Mill, 1 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 2 mm Cut Length RS Stock No. 523-0436 Subtotal (1 unit) $51.67(exc. GST) $51.67/unit Quantity	1mm	End Mill	2mm	3	Cobalt High Speed Steel	-	24.5mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 2 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 3 mm Cut Length RS Stock No. 523-0458 Subtotal (1 unit) $39.61(exc. GST) $39.61/unit Quantity	2mm	End Mill	3mm	3	Cobalt High Speed Steel	-	25.5mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 2.5 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 4 mm Cut Length RS Stock No. 523-0464 Subtotal (1 unit) $42.20(exc. GST) $42.20/unit Quantity	2.5mm	End Mill	4mm	3	Cobalt High Speed Steel	-	26mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 3 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 4.5 mm Cut Length RS Stock No. 523-0470 Subtotal (1 unit) $34.57(exc. GST) $34.57/unit Quantity	3mm	End Mill	4.5mm	3	Cobalt High Speed Steel	-	28mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 4 mm Cutter, HSS, 6mm Shank, 9.5 mm Cut Length RS Stock No. 523-0571 Subtotal (1 unit) $36.27(exc. GST) $36.27/unit Quantity	4mm	End Mill	9.5mm	3	HSS	-	39mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 4 mm Cutter, Cobalt High Speed Steel, 6mm Shank, 6.5 mm Cut Length RS Stock No. 523-0492 Subtotal (1 unit) $26.29(exc. GST) $26.29/unit Quantity	4mm	End Mill	6.5mm	3	Cobalt High Speed Steel	-	32.5mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 2.5 mm Cutter, HSS, 6mm Shank, 6.5 mm Cut Length RS Stock No. 523-0543 Subtotal (1 unit) $45.71(exc. GST) $45.71/unit Quantity	2.5mm	End Mill	6.5mm	3	HSS	-	32mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 1.5 mm Cutter, HSS, 6mm Shank, 4 mm Cut Length RS Stock No. 523-0521 Subtotal (1 unit) $45.15(exc. GST) $45.15/unit Quantity	1.5mm	End Mill	4mm	3	HSS	-	28mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 3.5 mm Cutter, HSS, 6mm Shank, 8.5 mm Cut Length RS Stock No. 523-0565 Subtotal (1 unit) $36.00(exc. GST) $36.00/unit Quantity	3.5mm	End Mill	8.5mm	3	HSS	-	36.5mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 3 mm Cutter, Carbide, 3mm Shank, 12 mm Cut Length RS Stock No. 316-145 Subtotal (1 unit) $39.80(exc. GST) $39.80/unit Quantity	3mm	End Mill	12mm	4	Carbide	1	38mm	Plain	-	3mm	Yes	-	-	-	DIN 6535 HA
In Stock RS PRO End Mill, 6 mm Cutter, HSS, 6mm Shank, 16 mm Cut Length RS Stock No. 523-0600 Subtotal (1 unit) $42.22(exc. GST) $42.22/unit Quantity	6mm	End Mill	16mm	3	HSS	-	44mm	Weldon	-	6mm	-	-	-	-	No
In Stock RS PRO End Mill, 5 mm Cutter, HSS, 6mm Shank, 12.5 mm Cut Length RS Stock No. 523-0593 Subtotal (1 unit) $34.16(exc. GST) $34.16/unit Quantity	5mm	End Mill	12.5mm	3	HSS	-	44.5mm	Flat	-	6mm	-	-	-	-	BS 122/4
In Stock RS PRO End Mill, 3 mm Cutter, HSS, 6mm Shank, 7.5 mm Cut Length RS Stock No. 523-0559 Subtotal (1 unit) $43.20(exc. GST) $43.20/unit Quantity	3mm	End Mill	7.5mm	3	HSS	-	34mm	Flat	-	6mm	-	-	-	-	BS 122/4