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      • Published 12 Mar 2024
      • Last Modified 12 Mar 2024
    • 5 min

    Springs: From Compressing to Helical, Types and Applications

    Our guide focuses on compression springs - what they are, how they work, and how to measure them.

    Springs: From Compressing to Helical, Types and Applications

    In this comprehensive guide, we will take an in-depth look at compressing springs, also known as compression springs. We will cover what they are, how they work, and where they are used in everyday life.

    What are Compression Springs?

    Compressing springs, or compression springs, are a type of helical spring that is open-coiled and designed to withstand compressive forces. When pressure is applied, compressing springs push back against the force, striving to return to their original, uncompressed state.

    These versatile springs are commonly used in various applications to provide resistance and absorb energy. They come in a wide range of sizes and materials, making them suitable for tasks both big and small.

    Compressing springs are essential components in a wide range of everyday items, from door handles and pens to industrial machinery and automotive parts. Their ability to store and release energy makes them invaluable in countless applications.

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    How Do Compression Springs Work?

    Compressing springs operate on the principle of resisting compression. When a force is applied to compress the spring, it pushes back with an equal and opposite force. This makes compressing springs ideal for applications that require absorbing energy or providing resistance.

    Compressing springs are designed to be compressed, and they exert a force that is proportional to the amount of compression. This relationship between force and displacement is known as the spring constant or stiffness of the spring.

    The stiffness of a compressing spring is determined by various factors, including the material used, the diameter of the wire, and the number of coils.

    Compressing springs are often used in conjunction with other components, such as pistons or shafts, to create a system that can absorb or store energy. When the compressive force is removed, the spring returns to its original position, releasing the stored energy.

    Types of Compression Spring

    Compressing springs come in a variety of types, each with its own unique design and characteristics. We’ll cover a few of the most common types of compressing springs in the following sections.

    Standard Compressing Springs

    Standard compressing springs are the most common type of compressing spring. They are typically made from high-quality steel and have a uniform pitch and diameter. Standard compressing springs are versatile and used in a wide range of applications, from household items to industrial machinery.

    Conical Compressing Springs

    Conical compressing springs, as the name suggests, have a cone-shaped design. This unique shape allows them to provide more stability and a lower solid height than standard compressing springs. Conical compressing springs are often used in applications where space is limited or where a variable spring rate is required

    Barrel Compressing Springs

    Barrel compressing springs feature a wider diameter in the middle, resembling the shape of a barrel. This design allows them to provide a more consistent and linear force throughout their compression, making them ideal for applications that require precise control and stability.

    Applications of Compressing Springs

    Compressing springs are used in a wide range of applications, from everyday items to high-tech machinery. Their ability to provide resistance and absorb energy makes them invaluable in various industries.

    In the automotive industry, compressing springs are commonly used in car suspensions. Car suspensions rely on compressing springs to absorb shocks and provide a smooth ride. They are also used in other automotive applications like clutch systems, valves, and engine components.

    In the industrial sector, compressing springs are used in a wide range of machinery and equipment. They are used in everything from simple hand tools to heavy-duty industrial machinery. They are often used in stamping and pressing machines, where they provide the force needed for metalworking processes.

    In the world of consumer products, compressing springs can be found in a wide range of everyday items. From pens and door handles to electronic devices, compressing springs are used to provide the necessary resistance and functionality.

    How to Measure Spring Length

    Measuring compressing springs is essential to ensure that you select the right spring for your specific application. The most important measurements for compressing springs include free length, outside diameter, inside diameter, and wire diameter.

    To measure the free length of a compressing spring, simply measure the length of the spring when it is not under any compression. The outside diameter is the width of the spring at its widest point, while the inside diameter is the width of the spring at its narrowest point. The wire diameter is the thickness of the wire used to make the spring.

    Compressing springs are typically measured in metric units, so it’s important to use a metric ruler or caliper for accurate measurements.

    Where to Buy Compressing Springs

    Compressing springs are widely available from a variety of suppliers in New Zealand. You can find them at hardware stores, industrial supply shops, and online retailers.

    When purchasing compressing springs, it’s important to consider the specific requirements of your application. Think about factors such as load capacity, material, and size to ensure that you choose the right spring for the job.

    By shopping at reputable suppliers, you can be confident in the quality and performance of the compressing springs you purchase. Whether you need them for a DIY project or industrial application, reliable suppliers will offer a range of options to meet your needs.

    In addition to standard compressing springs, you can also find a range of other types of springs, including conical and barrel compressing springs, as well as spring kits that provide a variety of options for your projects.

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